Standard equipments:
A. Independent Lead Edge Feeder;
B. Four color printers with chrome
anilox rollers
C. motorized slotter
D. RotaryDie Cutter with auto trimming
device;
E. Inline Folder Gluer Machine
F.Inline PP tape auto binding machine
G. Semi computerized (all gaps manual adjustment);
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Model
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900*2800
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Machine speed （Pcs/min）
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200
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Max feeding paperboard size （mm）
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900*2500
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Min feeding paperboard size （mm）
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320*600
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The paper thickness （mm）
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1.5-12
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Max printing size （mm）
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900*2400
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Standard （mm）
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6
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General descriptions of the whole machine
1.Roller type lead edge feeder for precise
feeding, long life and convenience.
2.Main transmission gear using high quality alloyed
steel through chamfered and grinding treatment for precise and stable work.
3.Bearings are of Famous brand: NSK, HRB.
4.Key-free rings for high precise
transmission to guarantee the correct registration.
5.Manual gap adjustment, convenient and
quick.
6.Spray oil
lubrication: each gearbox keeps oil for continuous spray lubrication.
Electrical auto
control system:
7.PLC control, auto sheet counting, speed
indication, skip feeding, trouble alarming, etc..
8.Main electrical parts are of Siemens, main
motor: Siemens.
9.Main machine start protection: no lock, no
run, for wrong operation.
10.Motorized walk: motorized open and close,
pneumatic lock. Motorized walk with continuous alarming to safeguard the
maintenance technicians. Auto braking device to ensure printing unit
non-movement.
11.Emergency stop:
inside emergency stop on each unit to stop machine walking during maintenance.
Independent Lead Edge Feeder
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Item
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Descriptions
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1.Lead Edge Feeding system
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1.Vacuum transfer lead edge feeder.
2.Back buffle and side buffle are all motorized adjustment.
3.Feeder sliding block is of aluminum structure to guarantee a more stable working with less vibration.
4.Sheet counting in touch screen.
5.Skip feeding for bigger sheet.
7.Pneumatic lift device with end chain-lock switch for convenient operation.
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2.Machine open/cloe
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1.Button auto control for machine open/close with alarm device to safeguard operators.
2.Pneumatic locking system, whole machine locked on fixed track by feeder main pneumatic cylinder.
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3.Feeding roll
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1. Endurable rubber-coated feeding roll to add use life.
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4. Zero return device
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1.Computer adopts zero return device with memory function to guarantee the same adjustment standard, auto adjustment of correct position to reduce the waste of boards.
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Features of
printing units
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Item
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Features
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1.Printing cylinder
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1.Printing phase adjustment adopts satellite gear
wheel structure, PLC control, digital display, 360 degree circumferential
adjustment, stable start, correction positioning.
2.Grinded printing cylinder with harm chrome, with
cross line and center line, for convenient cliché fixation and sticking,
correct positioning and quick cliché registration.
3.Balance treatment, stable running, for high speed
running.
4. Quick and convenient fixing system for the
printing cliché.
5. Quick cliché change system to speed up the order
renewal time.
6.Zero position device for printing cylinder for
quick positioning of cliché change and correction, for repeated carton
specification change. Foot stepping device for cliché fixation and
dismantling. Phase micro adjustment.
7. Printing cylinder left/right movement distance:
10mm.
8. Diameter of printing cylinder: ?524mm,?304mm(with
cliché thickness)
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2.Impression cylinder(?156mm)
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1.Seamless steel pipe for
precise processing, balance treatment for stable running, grinding and hard
chromed.
2.Impression cylinder gap adopts adjustable offset
ring, with close structure, precise positioning, adjustment scope: 0-12mm.
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3.Feeding roll
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1.Up feeding roll: grinded and hard chromed.
2.Lower feeding roll: grinded, sand-frosted and
hard-chromed.
3.Lower feeding shaft gap adjustment adopts offset
ring with close structure, correction positioning, adjustable at 0-12mm.
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4.Rubber roll
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Seamless steel pipe for precise
processing, balance treatment for stable running, grinding and hard chromed.
2.Steel pipe rubber-coated durable for longlife.
3.Super clutch and auto empty run device against ink
dry.
4.Midheight grinding for high LPI big space
printing.
5. Rubber roll open/close adopts worm gearbox manual
adjustment, with worm gearbox for gap adjustment with scale indication.
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5.Anilox roll
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1. Seamless steel pipe for precise processing,
balance treatment for stable running, grinding and hard chromed.
2.Longlife running, anti-grinding and erosion, ideal
ink transferring and controlling performance.
3.Pneumatic anilox auto elevation device and empty
run device.
4.Speed difference between anilox roll and rubber
roll for ink doctoring effect to increase printing quality.
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6.Inking system
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1.Single-way pneumatic membrane auto circulating
pump.
2. Ink filtering net to filter the dirt for nice
printing result.
3.Encased ink chamber.
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7.Phase adjustment structure
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1.Satelite gear wheel design.
2.Motorized circumferential adjustment, digital
display, 360 degree run or stop adjustment.
3.PLC control, quick reach, convenient for cliché adjustment.
4. Manual gap Pressure adjustment for all units.
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8.Printing
cylinder fixed device
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1.Electromagnetic braking structure.
2.When machine unit separates or adjust phase,
braking system to control the running of machine units to keep original gear
positioning point.
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8.Printing
cylinder fixed device
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1.Electromagnetic braking structure.
2.When machine unit separates or adjust phase,
braking system to control the running of machine units to keep original gear
positioning point.
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Features of
slotting unit
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Item
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Features
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1.Slotting phase adjustment
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1.High precision
inverter to adjust the speed, 360 degree adjustment, quick time.
2.Phase zero positioning
device to guarantee slotting position sameness.
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2.Creasing wheel
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1.Manual/motorized adjustment
of creasing wheel and slotting knife head position through precise screw
pole.
2.Creasing wheel down
shaft, slotting knife down shaft adopt offset ring, close structure for
precise positioning.
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3. Slitting and slotting
knife head
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1.Blade thickness:7mm.
Imported high quality alloyed moon-shaped saw slotting blades, high hardness,
high endurability, high grindability.
2.Grinded and
hard-chromed slotting shaft for stable running.
3.Manual adjustment of
slotting knife head, creasing wheel and slitting knife head.
4.Auto detection device
of slotting shaft circumferential position, auto record of the position and
guarantee the position auto return.
5. Pre-creaser fixed
before slotter.
6. Front knife and back
knife seated on one shaft.
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Features for Rotary Die Cutting Unit
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Item
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Features
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1.Die cutting mould cylinder（ Down cylinder）
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1.Die cutting cylinder is
made by high quality steel, fine grinding, hard chromed.
2. Balance treatment to
increase stable running.
3.Die cutting mould
fixation screws M10, hole distance at 100mm at transversal direction and 18
equal units at circumferential direction.
4.Die cutting wooden
mould thickness 13-15mm(five ply), 16-18mm(three ply).
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2.Rubber mat cylinder(Down cylinder)
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1.Mat cylinder uses high
quality steel, grinding, hard chromed.
2.Balance treatment for
stable running.
3.Rubber mat thickness 8mm,
width 250mm.
4.Rubber mat cylinder
mechanical rotary direction change 40mm distance movement structure, movement
speed same as the machine running speed.
5.Manual adjustment of
die cutting mould gap, adjustment range: 0-16mm.
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3.Phase
adjustment device
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1.Satellite gearwheel
structure
2.PLC and encoder
control of die cutting phase adjustment for start and stop adjustment.
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Auto
Folder Gluer Machine
Machine composition and
operation principle
Functions and Features:
1.Connect with printing machine, make printing,
slotting, die-cutting, gluing, folding, Calibration, counting, palletizing,
packing, output.
2.The maximum production line speed is 200m/min.
3. Whole machine online control, computer storage
order, remote control operation, digital input.
4.Key transmission
purchases imported brand bearings, high-speed transmission belts,
5.The power of the glue
box part: 8kw, the packing part: 2kw
6.Stick box part: 10*2.5
meters. Packing department: 4*2 meters
7.Gluing part: stainless
steel gluing wheel, corrosion-resistant, uniform gluing,
8. Electrical appliances:
all use international top brands, stable and reliable quality
Second,
the working principle of
the machine: the glue box and the printing die-cutting part are connected, used
and run synchronously, so that the printed, die-cut or slotted cardboard can
smoothly enter the glue box, the baler is connected with the glue box, and when
the cardboard is coated glue,
Folding, correcting,
stacking and transporting to the baler, the baler has a photoelectric sensor to
sense and transmit the signal to the plc, and the plc controls the operation of
each part of the baler.
Optional parts of the
machine:
1. Automatically supply glue, circulate glue,
never break glue, no need to manually add glue, saving time and effort.
Applicable to all kinds of glue.
2. Stainless steel gluing wheel, corrosion
resistance, wear resistance, uniform gluing, saving glue, the amount of glue
used is about one third of that of manual gluing.
3. The folding part is equipped with an
adjustable multi-channel crimping wheel set, which makes the folding of the
carton smoother and the bonding more beautiful and accurate.
4. The carton stacking correction in the
counting department, the stacking and output are safe and stable, accurate and
error-free, digital control, easy to operate, and can be input without
stopping.
Auto PP Tape
Binding machine
1. Fast speed. If
supporting printing and box-gluing linkage lines, if you press 10 cartons per
pack, the printer can open up to 180 sheets per minute, if press 20 cartons per
pack, the printer can open up to 360 sheets per minute.
2. Quick adjustment It
takes about 1-2 minutes to adjust the order, and the operation is simple and
convenient.
3. High degree of
automation The adjustment calculation adopts PLC, encoder, input number,
one-key adjustment.
4. Low operating power of
the whole machine The power of the whole machine is 2.2KW, and the operating
power is 1KW.
Structure and composition
1. Conveying part The
connecting part of the box gluer, nail box machine and baler plays the role of
buffering, checking and connecting.
2. Snapping part: Snap the
carton in the length direction and ensure that the carton enters the packing
part neatly and smoothly.
3. Packing Department
Realizes the function of packing the carton, and aligns and presses the width
of the carton to complete the packing task.
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Item
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Origin
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Qty.
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Bearings
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NSK, HRB
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ALL
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AC CONTACTOR, THERMAL RELAY
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Siemens
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ALL
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PLC
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Siemens
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ALL
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ENCODER
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Siemens
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ALL
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TOUCH SCREEN
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Siemens
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ALL
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DISPLAY SCREEN
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Siemens
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ALL
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INVERTER
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Siemens
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ALL
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AC CONTACTOR、PHOTOCELL SENSOR SWITCH
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Siemens
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ALL
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DIE CUTTING RUBBER MAT
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CHIINA FAMOUS BRAND
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ALL
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